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How to cut a head in 5 easy steps.


Before you cut you should install the rocker shaft whole, and drill for your roll pins. A valuable tip I was unaware of when I started. Mark the depth you want to go into the rocker stand on the drill bit with tape, about half way I'm told. This will index the rockers to the pushrods, so if you disassemble the head you don't have to go through aligning the rockers again. ... Ever.

I started here marking a line, and trying to stay in the center on the way down. You will have to miss the push rod tube hole, and turn back to line up on your previous cut, and keep from cutting the gusset right there beside it. I took the blade out of the handle and made the turn. You could also not cut the rocker box flange straight down, as I did, and that would help. But you are not ready for this yet.
 

You will run out of hack saw eventually, and will have to flip the head. Here I have marked a line between the head stud holes, and have sawed until I can nick the rocker box flange. 

Use that nick, and what you have already cut to mark between the intake ports. 

You will probably need a new tube of elbow grease here, but keep cutting until you run out of saw again. Then you will have to negotiate the transition from curving around that push rod tube hole and getting back straight without cutting that gusset. 



Here you go. two heads for the price of one. You will save $$$$$!!! 
-Danny